濕法無紡布:是shi將jiang置zhi於yu水shui介jie質zhi中zhong的de纖xian維wei原yuan料liao開kai鬆song成cheng單dan纖xian維wei,同tong時shi使shi不bu同tong纖xian維wei原yuan料liao混hun合he,製zhi成cheng纖xian維wei懸xuan浮fu漿jiang,懸xuan浮fu漿jiang輸shu送song到dao成cheng網wang機ji構gou,纖xian維wei在zai濕shi態tai下xia成cheng網wang再zai加jia固gu成cheng布bu。
濕法紡絲 濕法紡絲 wet spinning 化學纖維主要紡絲方法之一,簡稱濕紡。濕紡包括的工序是:(1)製備紡絲原液;(2)將原液從噴絲孔壓出形成細流;(3)原液細流凝固成初生纖維;(4)初生纖維卷裝或直接進行後處理。 將成纖高聚物溶解在適當的溶劑中,得到一定組成、yidingzhandubingjuyoulianghaokefangxingderongye,chengfangsiyuanye。yekeyoujunxiangrongyejuhezhijiededaofangsiyuanye。gaojuwuzairongjieqianxianfashengrongzhang,jirongjixianxianggaojuwuneibushenru,shidafenzizhijiandejulibuduanzengda,ranhourongjiexingchengjunyunderongye。zhenggeguochengsuoxushijianhenchang,rongzhangguochengdesududuirongjiesuduyouzhongyaoyingxiang。gaojuwurongyezaifangsizhiqian,xujinghunhe、過guo濾lv和he脫tuo泡pao等deng紡fang前qian準zhun備bei工gong序xu,以yi使shi紡fang絲si原yuan液ye的de性xing質zhi均jun勻yun一yi致zhi,除chu去qu其qi中zhong所suo夾jia帶dai的de凝ning膠jiao塊kuai和he雜za質zhi並bing脫tuo除chu液ye中zhong的de氣qi泡pao。在zai粘zhan膠jiao纖xian維wei生sheng產chan中zhong,紡fang前qian準zhun備bei還hai包bao括kuo熟shu成cheng工gong序xu,使shi粘zhan膠jiao具ju有you必bi要yao的de可ke紡fang性xing。 紡絲原液被循環管道送至紡絲機,通過計量泵計量,然後經燭形濾器、連接管而進入噴絲頭(帽)。噴絲頭一般采用黃金與鉑的合金或鉭合金材料製成。在噴絲頭上有規律地分布若幹孔眼,孔徑為0.05~0.08毫(hao)米(mi)。從(cong)噴(pen)絲(si)孔(kong)眼(yan)中(zhong)壓(ya)出(chu)的(de)原(yuan)液(ye)細(xi)流(liu)進(jin)入(ru)凝(ning)固(gu)浴(yu),原(yuan)液(ye)細(xi)流(liu)中(zhong)的(de)溶(rong)劑(ji)向(xiang)凝(ning)固(gu)浴(yu)擴(kuo)散(san),凝(ning)固(gu)劑(ji)向(xiang)細(xi)流(liu)滲(shen)透(tou),從(cong)而(er)使(shi)原(yuan)液(ye)細(xi)流(liu)達(da)到(dao)臨(lin)界(jie)濃(nong)度(du),在(zai)凝(ning)固(gu)浴(yu)中(zhong)析(xi)出(chu)而(er)形(xing)成(cheng)纖(xian)維(wei)。濕(shi)紡(fang)中(zhong)的(de)擴(kuo)散(san)和(he)凝(ning)固(gu)是(shi)物(wu)理(li)化(hua)學(xue)過(guo)程(cheng),但(dan)某(mou)些(xie)化(hua)學(xue)纖(xian)維(wei)在(zai)濕(shi)紡(fang)過(guo)程(cheng)中(zhong)還(hai)同(tong)時(shi)發(fa)生(sheng)化(hua)學(xue)變(bian)化(hua)。例(li)如(ru)粘(zhan)膠(jiao)纖(xian)維(wei),纖(xian)維(wei)素(su)黃(huang)酸(suan)納(na)分(fen)解(jie)成(cheng)為(wei)纖(xian)維(wei)素(su)再(zai)生(sheng)纖(xian)維(wei)。 濕法紡絲速度(指卷取初生纖維的第一導絲盤速度)youyushourongjiheninggujishuangkuosansuduheningguyudeliutizulidengxianzhi,yinciyuanbirongfangsuduweidi。diyidaosipandexiansuduyufangsiyuanyedejichusuduzhibichengweipensitoulashenbi。shifanglashenbiyibanweifuzhi、零,或是很小的正值,目的是提高成形過程的穩定性。 紡絲原液是兼具粘性和彈性的彈粘體。原液從噴絲孔壓出時,有孔口脹大效應(巴勒斯效應),使擠出細流的直徑大於噴絲孔孔徑。濕紡過程中,脹大比一般為1~2。 在zai第di一yi導dao絲si盤pan的de拉la伸shen力li作zuo用yong下xia,擠ji出chu細xi流liu在zai越yue過guo最zui大da直zhi徑jing後hou逐zhu漸jian變bian細xi,細xi化hua過guo程cheng一yi直zhi持chi續xu到dao原yuan液ye細xi流liu完wan全quan固gu化hua為wei止zhi。濕shi紡fang中zhong細xi流liu直zhi徑jing的de變bian化hua不bu僅jin是shi拉la伸shen形xing變bian的de結jie果guo,而er且qie還hai與yu質zhi量liang傳chuan遞di過guo程cheng有you關guan。從cong噴pen絲si頭tou到dao固gu化hua點dian的de一yi段duan紡fang程cheng為wei纖xian維wei成cheng形xing區qu,是shi纖xian維wei結jie構gou形xing成cheng的de關guan鍵jian區qu域yu。 shifangchushengxianweiyouyuhanyoudaliangyetierchuyurongzhangzhuangtai。dafenzijuyouhendadehuodongxing,erqiequxiangduhendi,qixingtaijiegouyufangsigongyitiaojianguanxijiweimiqie。xuanzehekongzhifangsigongyitiaojian,kezhidebutonghengjiemianxingzhuanghuoteshumaoxikongjiegouheteshuxingnengdexianwei。 濕紡有各種不同的成形方式,紡絲機也有各種不同的結構。例如有單浴法或雙浴法,有深浴法或淺浴法,有漏鬥成形或管中成形等. shifachangsifangsijidejuanraozhuangzhiyoulixinguanshihuotongguanshi。fangzhiduanxianweishitongchangcaiyongfangsihouchulilianheji,gefangsibuweichengxinghoudechushengxianweibeijihechengshu,lianxujinxinghouchuli。 濕紡不僅需要種類繁多、體積龐大的原液製備和紡前準備設備,而且還要有凝固浴、循環及回收設備,其工藝流程複雜、廠房建築和設備投資費用大、fangsisududi,yincichengbenjiaogao。zhizaoqieduanxianweishikecaiyongshuwankongdepensitouhuojizhuangpensitoulaitigaoshengchannengli。yibanzhiyoubunengyongrongtifangsidehechengxianwei,lirujubingxijingxianweihejuyixichunxianwei,caishiyuyonggaojuwurongyeshifangshengchanqieduanxianweihechangsishu。
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